Carbonyl Iron Particles’ Enhanced Coating Effect Improves Magnetorheological Fluid’s Dispersion Stability

The coating effect of 1,2-bis(triethoxysilyl)ethane (BTES) on carbonyl iron particles (CIPs) was enhanced by etching with hydrochloric acid (HCl) of various concentrations, and magnetorheological fluids (MRFs) with significantly improved dispersion stability were obtained. The microstructures, coating effect, and magnetism of CIPs were examined using scanning electron microscopy (SEM), automatic surface and porosity analysis (BTE), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and a vibrating sample magnetometer (VSM), respectively. Furthermore, the rheological properties and dispersion stability of the MRFs were assessed by a rotating rheometer and a Turbiscan Tower. The results show that as the HCl concentration increased, nanopores appeared on CIPs and then disappeared, and the specific surface area of the particles increased and then decreased. When the concentration of HCl was 0.50 mol/L, the number of nanopores and the specific surface area of particles changed sharply. Not only that, the coated mass of BTES increased greatly and the saturation magnetization of particles decreased sharply. As the coated mass increased, without a magnetic field, the viscosity and shear stress of the MRFs increased, especially when the coated mass was more than 2.45 wt.%; while under a magnetic field, the viscosity and shear stress decreased, and the sedimentation rate of the MRFs decreased from 0.13 to 0.01 mm/h. By controlling the concentration of HCl for etching, the coating effect of CIPs was greatly enhanced, and thus an MRF with superior shear stress and excellent dispersion stability was obtained, which is significant in basic research and MRF-related applications.