How substrate surface area and surface curvature determine kinetics and titanate formation during non-hydrothermal alkali treatment of titanium microspheres

Titanium surface nanostructuring using alkali treatment gains significant attention in a wide range of fields, such as biomaterials, (photo)catalysis, (metal/ion) sorption, CO 2 capture, electrochromism and sodium-ion batteries. Even though the physicochemical properties and application potentials of the surface nanostructures are fairly well understood, there is still debate about their exact formation mechanism, limiting knowledge based structural control through altered synthesis conditions. Moreover, this knowledge is largely focused on hydrothermal synthesis conditions, whereas non-hydrothermal conditions might provide benefits towards industrial application. Also the impact of substrate properties, rather than chemical reaction conditions, on the nanostructure formation is only limitedly reported in literature. This work reveals new fundamental knowledge of non-hydrothermal alkali treatment of titanium, using microspheres by implementing, for the first time, in-situ hydrogen measurement during alkali treatment in combination with the ex-situ determination of the sodium and oxygen content in the recovered alkali treated samples, providing critical information on the role of dissolution apart from the precipitation process. The effect of surface area and surface curvature on the dissolution and precipitation process, and the resulting impact on the physicochemical properties of the obtained titanate layer is studied. This shows the much larger impact on dissolution in contrast to precipitation, knowledge that is lacking in literature, but important when implementing alkali surface nanostructuring on complex (e.g. 3D printed) substrates, and considering the prospective shift from lab-scale to industry. The Ti dissolution step was found to be mainly controlled by the total surface area, while the rate determining step was found to be the titanate precipitation, not influenced by either surface area or particle size. The changes in oxygen content in the samples after transformation of titanate into TiO 2 provided a novel method for its quantification. The microspheres were analysed chemically (Raman), structurally (XRD) and morphologically (SEM, MIP), screening the effect of surface area, particle size and reaction time on the growth behaviour of the titanate layer. The porous layer structurally corresponds to Na 2 Ti 2 O 4 (OH) 2 for all evaluated conditions, with pores in the range of 10–600 nm. Increasing surface area and particle size results in local and non-uniform titanate growth, while titanate nanowire and strut formation between the microspheres were enhanced by reduced microsphere size and prolonged reaction times.