Application of a simple organic acid as a green alternative for the recovery of cathode metals from lithium-ion battery cathode materials

Industrialization, technology, and population growth have on one hand resulted in the rapid rise for energy demand and on the other hand led to the pursuit for alternative carbon neutral energy sources to satisfy demand, address climate change and promote sustainable development. The transition to renewable energy sources has resulted in the rapid rise in energy storage options with battery technologies at the forefront. Lithium-ion batteries (LIBs) have emerged as a leading battery energy storage option. The rise in LIB technology demand has resulted in a proportional increase in the demand for the various materials used in their manufacture. Primary sources of several of the LIB component materials largely consist of mining activities, however, recycling has emerged as a promising secondary material source. In this work, we evaluate the application of a green, organic acid treatment approach utilizing propionic acid in the recovery of key metals from LIB cathode materials. The study delved into exploring the application of both commercially sourced virgin LIB cathode powder (VCP) and recovered spent LIB cathode powder (SCP) and investigating the system leaching characteristics. The highest metal recoveries were obtained on leaching the SCP, with metal recoveries determined as 92.9%, 87.4%, 92.7% and 94.0% for Co, Li, Mn and Ni respectively. The difference in the recoveries on leaching metals from the VCP and SCP was under 5% for each metal. Further, the leaching model was determined as chemical reaction-controlled on using the SCP, and the activation energies were evaluated as 60.37 kJ/mol, 53.38 kJ/mol, 63.98 kJ/mol and 60.20 kJ/mol for Co, Li, Mn and Ni respectively, agreeing with the deduced chemical reaction-controlled leaching mechanism. By application of a simple organic acid, propionic acid, for organic acid leaching operations we contribute to the diversification of the lixiviant options for LIB waste treatment. • Pretreatment of Li-ion battery cathode led to cathode powder recovery. • Co, Li, Mn & Ni were extracted from cathode powder using propionic acid (PA). • PA as a green lixiviant is shown to be effective in extracting all target elements. • PA shows comparable metal extraction from both virgin and spent cathode powder. • Kinetics studies reveal a chemical reaction-controlled model for leaching.