Exploring novel approaches on impact of micro-fin tubes on flow boiling heat transfer using R134a refrigerant: A parametric case study

This paper experimentally investigates the factors influencing the flow boiling heat transfer of R134a refrigerant within smooth and micro-fin tubes having an outer diameter of 9.52 mm. The tube has a peculiar micro-fin shape with a 46° apex angle and 22° helix angle, producing a surface area 1.62 times bigger than a smooth tube of identical diameter. The main goal of the study is to understand the influences of mass flux, heat flux, saturation temperature, and average vapor quality on heat transfer characteristics. The findings are initially compared with known flow boiling correlations; moreover, performance index, penalty factor, and enhancement factor considerations are also made. The heat transfer coefficient (HTC) relies on mass flux, with significant improvements at G = 200 kg m −2 s −1 , despite dry-out difficulties at high vapor quality. Intensified flow velocity from higher mass flux causes a rise in frictional pressure drop (FPD), with micro-fin tubes demonstrating superior heat transfer, owing to their larger surface area and improved swirl formation. Compared to smooth tubes, FPD is significantly influenced by vapor quality for micro-fin tubes. The study analyses the importance of micro-fin tubes to improve heat transfer in industrial applications, as well as the effects of saturation temperature and vapor quality on HTC.