Geotechnical Forensic Investigations of a Gravity Dam: Addressing Seepage and Sliding Problems in the Basalt Foundations of Karjan Dam, Gujarat, India

Geotechnical forensic engineering plays a crucial role in identifying and mitigating potential issues in large gravity dams. The Karjan Dam in Gujarat, India, a 100-meter-high gravity dam built 38 years ago on Deccan basalt, encountered significant geotechnical challenges during construction due to early investigation oversights. These oversights failed to detect sub-horizontal weathered rock seams within the basalt during the pre-construction investigations, which could have posed significant seepage and sliding risks during the dam's operation. Subsequent detailed investigations during the construction phase revealed that these seams extended throughout the foundations of the dam blocks. In-situ shear tests were conducted to determine the shear parameters, namely cohesion (C) and the angle of internal friction (ϕ) of the seams. The test results indicated low shear strength parameters, necessitating a re-evaluation of the dam's safety. Stability analysis revealed that the spillway and certain non-overflow blocks were at risk of sliding and seepage after reservoir filling. To address these geotechnical challenges, a combination of treatments—including concrete shear keys, grouting, and design enhancements—was implemented to prevent sliding and control seepage. The timely forensic investigation and treatment during the construction stage ensured the dam's safety, which has operated without issues since 1986. This study underscores the critical importance of integrating engineering and geological assessments at various stages of dam construction. Re-evaluating and addressing evolving foundation conditions, particularly during construction, is essential for applying effective treatments to prevent dam failure during operation. The findings from this case study provide valuable geotechnical insights required for enhancing the safety and resilience of dam infrastructure globally.