Damping and acoustic properties of nanosilica filled poly(styrene-acrylate) interpenetrating polymer networks (IPNs): Effect of nanocomposite preparation method

Research on noise pollution reduction has focused on utilizing damping coatings and polymer nanocomposites to enhance sound absorption. Nanosilica/poly(styrene-acrylate) nanocomposites as a water-based coating were prepared through in-situ emulsion polymerization and direct mixing methods at varying concentrations of 1, 2, and 3 wt% of nanosilica. Fourier transform infrared (FTIR) spectroscopy revealed that the inclusion of surfactant-containing micelles and a more extended synthesis period in the in-situ synthesis technique enhanced the interaction between silica nanoparticles and polymer chains. Dynamic light scattering (DLS) analysis showed a unimodal distribution and an acceptable range of polydispersity index (PDI) for neat and nanocomposite latexes. The addition of silica nanoparticles enhanced the stability of latex particles, especially evident in the direct mixing method. The field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) images confirmed the better dispersion of nanoparticles within the polymer matrix in the in-situ method. The addition of nanosilica resulted in a significant increase in pseudoplastic behavior and viscosity, notably in the in-situ synthesis. In both the in-situ synthesis and direct mixing techniques, the addition of 1 wt% of nanosilica resulted in an increase in the damping factor of nanocomposite films to about 2. However, when the nanosilica content was further increased to 3 wt%, the damping factor decreased. Acoustic tests demonstrated improved sound absorption with silica nanoparticles, yielding noise reduction coefficient (NRC) values of 0.49 and 0.46 for in-situ synthesis and direct mixing. The direct mixing method notably enhanced tensile properties at all nanoparticle content levels. Dried nanocomposite films exhibited superior UV-blocking capabilities compared to neat polymer films.