Corner structure optimisation design of billet mould tube for Q235 with high casting speed

Reasonable corner design of the mould is conducive to the uniform heat transfer of the billet, especially for the crack-sensitive steel such as Q235 under high casting speed. Based on the Ansys finite element analysis platform, three kinds of mould corner configurations were designed in this study, and the temperature and stress distribution of the billet and mould corresponding to different mould were compared and analysed. The results show that the cooling uniformity of the C-type mould (petal-type) was better than that of other corner configurations, the maximum temperature at the mould corner was reduced by 43.66 °C, the minimum temperature at the billet corner was increased by 109.73 °C, and the maximum Von-Mises equivalent stress at the corner of the billet was reduced by 28.09 MPa. Therefore, the C-type mould can further improve the quality of the billet and is conducive to the improvement of production efficiency.

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Publication Details

Journal
Ironmaking & Steelmaking Processes Products and Applications
Published
2024-09-05
DOI
https://doi.org/10.1177/03019233241279002
Primary Topic
Metallurgical Processes and Thermodynamics
Type
article
Field-Weighted Citation Impact
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article

Corner structure optimisation design of billet mould tube for Q235 with high casting speed

H. R. Li, Ligang Sun, Wei Chen, X. H. Li et al.
Ironmaking & Steelmaking Processes Products and Applications
Metallurgical Processes and Thermodynamics
article

Corner structure optimisation design of billet mould tube for Q235 with high casting speed

H. R. Li, Ligang Sun, Wei Chen, X. H. Li, Xiaokai Pang, Lifeng Zhu
article en

Abstract

Reasonable corner design of the mould is conducive to the uniform heat transfer of the billet, especially for the crack-sensitive steel such as Q235 under high casting speed. Based on the Ansys finite element analysis platform, three kinds of mould corner configurations were designed in this study, and the temperature and stress distribution of the billet and mould corresponding to different mould were compared and analysed. The results show that the cooling uniformity of the C-type mould (petal-type) was better than that of other corner configurations, the maximum temperature at the mould corner was reduced by 43.66 °C, the minimum temperature at the billet corner was increased by 109.73 °C, and the maximum Von-Mises equivalent stress at the corner of the billet was reduced by 28.09 MPa. Therefore, the C-type mould can further improve the quality of the billet and is conducive to the improvement of production efficiency.

Ironmaking & Steelmaking Processes Products and Applications
North China University of Science and Technology (CN), North China University of Technology (CN), Hebei University of Science and Technology (CN)
Openalex Percentile: Top 86%
Metallurgical Processes and Thermodynamics
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