Effect of Calcium on the Setting Time and Mechanical Property of a Red Mud–Blast Furnace Slag-Based Geopolymer

This study aims to compare the effects of three calcium compounds on the workability, setting time and mechanical properties of red mud (RM)-blast furnace slag (BFS)-based geopolymers. The crystalline phase, hydration process and microstructure of RM-BFS-based geopolymers were characterized by X-ray diffraction (XRD), heat evolution, X-ray photoelectron spectroscopy (XPS), and scanning electron microscope (SEM) tests. The results showed that an appropriate amount of calcium compounds can improve the flowability and compressive strength of the geopolymers, but the excessiveness causes a decrease in strength due to rapid hardening. Other than calcium carbonate, both calcium oxide and calcium chloride played important roles in accelerating the setting times of RM-BFS-based geopolymers. The acceleration in the setting times of geopolymers could be attributed to the calcium hydroxide produced by the dissolution of the calcium compounds, which also provides nucleation sites for the geopolymerization reaction. This study gives new insights into the effect of calcium on the setting times and mechanical properties of geopolymers in the geopolymerization process.