Dynamic Forces and Vibrations of the Planetary Gear-Set Radial Bearings with the Roller Dimension Deviation

Double planetary gear trains (DPGTs) have high loading capacity and transmission, making them indispensable in various heavy rotating machinery applications. However, the presence of planetary gear-set radial bearing roller dimension deviation (PBRDD) from real-world manufacturing discrepancies poses a significant challenge to the dynamics of the DPGTs. Previous dynamic models often overlooked the internal excitations of the planetary gear-set radial bearing, focusing only on the single planetary gear train dynamics, rendering them inadequate for studying the impact of the PBRDD on DPGTs. Therefore, this paper proposes a coupling method integrating the PBRDD model with the DPGT dynamic model, taking into consideration the planetary gear-set radial bearing’s internal excitations, to reveal the impact of PBRDD on DPGTs’ dynamics. Specifically, the changes in roller–ring contact force and roller–cage collision force induced by PBRDD are considered. Through comprehensive simulation and experimental analyses, the accuracy of the dynamic model is assessed and its efficacy in capturing the effects of PBRDD on DPGTs’ dynamics is validated. The results show that the DPGTs’ dynamics increment with the increment of PBRDD.