Subgrain Size Modeling and Substructure Evolution in an AA1050 Aluminum Alloy during High-Temperature Compression

For materials with high stacking fault energy (SFE), such as aluminum alloys, dynamic recovery (DRV) and dynamic recrystallization (DRX) are essential softening mechanisms during plastic deformation, which lead to the continuous generation and refinement of newborn subgrains (2° ˂ misorientation angle ˂ 15°). The present work investigates the influence of compression parameters on the evolution of the substructures for a 1050 aluminum alloy at elevated temperatures. The alloy microstructure was investigated under deformation temperatures ranging from 300 °C to 500 °C and strain rates from 0.01 to 0.1 s^-1, respectively. A well-defined substructure and subsequent subgrain refinement provided indication of the evolution laws of the substructure under high-temperature compression. Corresponding experimental data on the average subgrain size under various compression conditions were obtained. Two different independent average subgrain size evolution models (empirical and substructure-based) were used and applied with several internal state variables. The substructure model employed physical variables to simulate subgrain refinement and thermal coarsening during deformation, incorporating a corresponding dislocation density evolution model. The correlation coefficient (<i>R</i>) and root mean square error (<i>RMSE</i>) of the substructure-based model were calculated to be 0.98 and 5.7%, respectively. These models can provide good estimates of the average subgrain size, with both predictions and experiments reproducing the expected subgrain size evolution using physically meaningful variables during continuous deformation.