A Method for Detecting the Yarn Roll’s Margin Based on VGG-UNet

The identification of the yarn roll’s margin represents a critical phase in the automated production of textiles. At present, conventional visual detection techniques are inadequate for accurately measuring, filtering out background noise, and generalizing the margin of the yarn roll. To address this issue, this study constructed a semantic segmentation dataset for the yarn roll and proposed a new method for detecting the margin of the yarn roll based on deep learning. By replacing the encoder component of the U-Net with the initial 13 convolutional layers of VGG16 and incorporating pre-trained weights, we constructed a VGG-UNet model that is well suited for yarn roll segmentation. A comparison of the results obtained on the test set revealed that the model achieved an average Intersection over Union (IoU) of 98.70%. Subsequently, the contour edge point set was obtained through the application of traditional image processing techniques, and contour fitting was performed. Finally, the actual yarn roll margin was calculated based on the relationship between pixel dimensions and actual dimensions. The experiments demonstrate that the margin of the yarn roll can be accurately measured with an error of less than 3 mm. This is particularly important in situations where the margin is narrow, as the detection accuracy remains high. This study provides significant technical support and a theoretical foundation for the automation of the textile industry.