Reverse Electrowetting-on-Dielectric Energy Harvesting Using Inexpensive, Flexible Substrates

Reverse electrowetting-on-dielectric (REWOD) energy harvesting is an effective energy harvesting method at low frequencies such as the frequencies of human motion. Various REWOD energy harvester designs have been presented in prior works, but these generally use rigid and often expensive substrates and time-consuming and/or costly fabrication methods. To address these challenges, in this work REWOD energy harvesters were fabricated consisting of aluminized polyester sheets as the functional layers and with polycarbonate sheets for added mechanical support. The fabrication of these samples eliminates the need for costly materials, clean room technologies, and high-end equipment. Samples were characterized using a flat arrangement and on a test fixture that simulates the repeated bending that occurs on the back of a bending knee. Without applying any external bias voltage, the maximum voltage and current output for the bending samples were determined to be 25.1 mV and 230 nA, respectively, and the corresponding maximum power is 5.77 nW at a bending frequency of 5 Hz. With an estimated cost of U.S. <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">${\$}$ </tex-math></inline-formula>0.28 for each REWOD harvester (U.S. <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">${\$}$ </tex-math></inline-formula>0.03/cm2), the cost per nanowatt of power is U.S. <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">${\$}$ </tex-math></inline-formula>0.05/nW, which is approximately 380 times lower than the approximately U.S. <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">${\$}$ </tex-math></inline-formula>19/nW of our previous REWOD energy harvesters. Our simple devices provide a low-cost, easily fabricated flexible approach to wearable motion sensing and energy harvesting that can be useful for various healthcare applications.