Accuracy and Fit of Ceramic Filled 3D-Printed Resin for Permanent Crown Fabrication: An In Vitro Comparative Study

This in vitro investigation aimed to compare the trueness, precision, internal fit, and marginal adaptation of Varseo Smile Crown Plus (VSCP), CROWNTEC (C), and milled Enamic crowns (E) using a 5-axis dental milling machine (prograMill PM7). 39 crowns (VSCP, E, C; n = 13) were designed and fabricated. Internal/marginal adaptation, precision, and trueness were assessed via die scans with/without a fit checker. Dimensional discrepancies were determined by superimposing the scans. One-way ANOVA (α = 0.05) analyzed the results. No significant differences were found in internal fit or marginal adaptation between groups. However, group E exhibited the best fit (axial: 82.9 µm). Trueness differed significantly (p < 0.05) across all groups and areas. Group E had the highest trueness (intaglio: 25.8 µm), while VSCP had the lowest (marginal: 31.9 µm). Precision varied significantly within the occlusal area of printed groups (highest for C: 17.8 µm) and the marginal area between printed/milled (VSCP vs. E) and C vs. E (lowest for E: 20.5 µm, highest for VSCP: 27.9 µm). In conclusion, both milled and 3D-printed crowns achieved comparable internal fit and marginal adaptation. However, group E displayed superior fit and trueness. While C exhibited higher occlusal precision, E had higher marginal precision. These findings suggest the potential for 3D-printed hybrid polymer crowns, warranting further investigation.