Zinc oxide behavior in CO detection as a function of thermal treatment time

Abstract Gas sensors are crucial for safety and well-being in various environments. Zinc oxide (ZnO) gas sensors are notable for their broad gas detection capabilities. In this study, ZnO structures were synthesized by optimized chemical precipitation method with urea, followed by a thermal treatment at 500 °C for 5, 10, 13, and 15 h. The microstructural, morphological, and CO sensing properties were examined. X-ray Diffraction analysis confirmed the hexagonal wurtzite phase. Crystallite size increased from 17.28 to 18.95 nm with longer thermal treatment times. Scanning Electron Microscopy revealed spherical and semi-spherical agglomerates with middle distribution of particle sizes ranging from 140 to 445 nm. The synthesized ZnO structures were evaluated as gas sensors for CO detection. Response time, recovery time, and sensor response were analyzed in a CO atmosphere at 100, 200, and 300 °C. The sample with thermal treatment for 13 h exhibited the lowest Tr of 2.43 s at a concentration of 166 parts per million and 300 °C. The Tr reduction correlated with a ZnO decrease particle size observed with longer thermal treatment times, highlighting the influence of particle size on sensor performance.