Comprehensive Analysis and Development of Electric-Drive-Wheel with Idler Gear

This paper provides a comprehensive analysis of the electric-drive-wheel (EDW) with idler gear. From the perspective of automotive engineering, the EDW is an integrated execution unit that combines the function of powertrain and suspension. As a result, the research on EDW involves the intersection of multiple disciplines. The evolution of idler gear configuration requires some geometric constraints. Under this premise, the longitudinal and vertical dynamic characteristics of the system were studied, respectively. There are several factors that influence the system performance, such as the gear parameters, the position of the electric motor, and the suspension K&C value. The principles of each parameter on the output indicators were studied, with an optimized plan and simulation comparison to check the correctness of theory. In the end, the prototype was equipped with a test bench, covering a wide range of working operations to examine the expected performance of EDW design. The step response test of the EDW result showed a balanced performance in transmission smoothness and responsiveness agility.