Convex structure formation on a Cu substrate by friction stirring using a tool wrapped with Ti foil

The bond strength between Cu substrate and epoxy resin is required to be improved in power modules. Surface modification of the Cu substrate improves the bond strength due to the anchor effect. In this study, we propose a new surface modification method using friction stirring. A convex structure was formed on a Cu substrate by friction stirring using a tool wrapped with Ti foil. The microstructure of the modified surface and adhesion with epoxy resin were evaluated. Friction stirring formed a Ti-derived convex structure on the Cu substrate, and Cu and Ti were mixed at the microscale and bonded strongly. The shear bond strength between the modified surface and epoxy resin was 7.9 ± 1.7 MPa, which was twice as strong as that without surface treatment. The Ti-derived convex structure formed on the Cu substrate improved adhesion with epoxy resin.

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Publication Details

Journal
Results in Surfaces and Interfaces
Published
2024-09-03
DOI
https://doi.org/10.1016/j.rsurfi.2024.100282
Primary Topic
Advanced Welding Techniques Analysis
Type
article
Field-Weighted Citation Impact
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article

Convex structure formation on a Cu substrate by friction stirring using a tool wrapped with Ti foil

Tomoatsu Ozaki, Tsutomu Tanaka, K. Katagiri, Hirosuke Sonomura et al.
Results in Surfaces and Interfaces
Advanced Welding Techniques Analysis
article

Convex structure formation on a Cu substrate by friction stirring using a tool wrapped with Ti foil

Tomoatsu Ozaki, Tsutomu Tanaka, K. Katagiri, Hirosuke Sonomura, Yasunori Hasegawa
article en

Abstract

The bond strength between Cu substrate and epoxy resin is required to be improved in power modules. Surface modification of the Cu substrate improves the bond strength due to the anchor effect. In this study, we propose a new surface modification method using friction stirring. A convex structure was formed on a Cu substrate by friction stirring using a tool wrapped with Ti foil. The microstructure of the modified surface and adhesion with epoxy resin were evaluated. Friction stirring formed a Ti-derived convex structure on the Cu substrate, and Cu and Ti were mixed at the microscale and bonded strongly. The shear bond strength between the modified surface and epoxy resin was 7.9 ± 1.7 MPa, which was twice as strong as that without surface treatment. The Ti-derived convex structure formed on the Cu substrate improved adhesion with epoxy resin.

Results in Surfaces and InterfacesVol. 17
Hiroshima University (JP), Osaka Research Institute of Industrial Science and Technology (JP)
Openalex Percentile: Top 86%
Advanced Welding Techniques Analysis
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Convex structure formation on a Cu substrate by friction stirring using a tool wrapped with Ti foil — Tomoatsu Ozaki, Tsutomu Tanaka, et al. · Results in Surfaces and Interfaces (2024) | TGRS Research Map | TGRS