An investigation of the thermal performance of functionally graded annular fins on a horizontal cylinder under natural convection

In industrial applications, annular fins are commonly made of homogeneous materials such as aluminum, struggling to provide uniform temperature distribution along their length. Recognizing the potential of Functionally Graded Materials (FGMs) to enhance thermal performance by combining two different materials with a gradual variation, this study proposes their use as fin materials to achieve optimum performance. The study consists of three major components: (1) numerical analyses to determine the optimum volume composition of FG fins, (2) the fabrication process of aluminum and FG fins utilizing powder metallurgy and the hot-pressing technique, and (3) experiments to evaluate the thermal performance of FG and aluminum fin arrays attached to a horizontal cylinder of 250 mm length under natural convection. Heat ranging from 25 W to 150 W is applied to the cylinder during these experiments. Based on the experiments, the thermal performances of fins are evaluated in terms of net free convection heat transfer rate, the Nusselt number, and fin effectiveness. Overall, experimental results demonstrate that the net convection heat transfer rate depends on fin spacing, material, and the base-to-ambient temperature difference. Specifically, FG fin arrays enhance the net heat transfer rate by 59%, while aluminum fin arrays increase it by 33% compared to finless cylinders. Moreover, FG fins outperform aluminum fin arrays by 40% in convective heat transfer coefficient h. Due to being the first experimental study, this study sets itself apart.