Femtosecond laser writing of durable open microfluidic channels via a mode-switchable strategy

Open microfluidic systems offer significant advantages, including the elimination of external pumps and facilitating fluid access at any point along the channel. However, their deployment in harsh environments is commonly compromised due to the delicate nature of hydrophilic chemical coatings and the vulnerability of open microchannels to clogging and contamination. Here, a bioinspired, demand-responsive mode-switchable strategy is proposed to enhance the mechanical durability of open microfluidic systems. Specifically, under harsh conditions or when long-term storage is necessary, this strategy allows the open microfluidic device to transition to a protective mode simply through releasing the strain, thereby preserving the integrity of the structure and hydrophilic coatings. The stretched open microfluidic mode enables spontaneous liquid spreading along a hydrophilic microchannel scribed by femtosecond laser. This mode-switchable strategy provides the open microfluidic device with robustness to maintain spontaneous liquid flow, even under severe testing conditions such as 2000 cycles of cotton swab rubbing, sand impact, sandpaper abrasion, tape peeling, twisting, and finger rubbing. A proof-of-concept application involving blood type analysis on this mode-switchable open microfluidic device showcases its superior mechanical durability under severe environmental conditions. The proposed strategy paves the way for the broader use of open microfluidic devices in various practical applications.