Performance and behaviour of prebored and precast pile with floating pile tip based on A full-scale field static axial load test

This study investigates the load transfer mechanism of a Prebored and Precast pile (PP pile), constructed installed in accordance with the rules applicable to the Hyper-Straight pile method (HS pile), in clay soils. While the HS pile method, developed in Japan, typically results in high bearing capacity piles in various soil types, its performance in clay soils remains understudied. Our research focuses on a unique configuration where the pile tip “floats” within a soil–cement mixing (SCM) column near the bottom of the borehole, a condition that significantly influences the system’s performance. We conducted a full-scale axial static load test on a 500 mm diameter and 140 mm thickness straight shaft precast prestressed concrete spun pile. The pile was instrumented with vibrating wire strain gauges (VWSG) and displacement measuring devices (tell-tales), embedded 15 m deep in a 750 mm diameter SCM column (15.75 m long). The pile tip was positioned 75 cm above the bottom of the borehole, creating a floating condition within the SCM material. Both the pile and the surrounding SCM were instrumented to provide comprehensive data on the system’s behavior. The test involved two loading–unloading cycles. The 1 st Cycle reached a maximum load of 3627 kN, resulting in a 75.52 mm pile head settlement. The 2 nd Cycle achieved a maximum load of 4181 kN, leading to a 118.04 mm pile head settlement. In the 1 st Cycle, we observed upward movement of the SCM material around the shaft after the pile skin friction reached its maximum capacity. Stress at the pile tip exceeded the unconfined compressive strength of the SCM material, indicating potential local shear failure. Contrary to expectations based on HS pile performance in other soil types, the ultimate bearing capacity of our pile was determined to be 2000 kN, comprising 545 kN from skin friction and 1455 kN from end bearing. This result aligns more closely with the behavior of conventional bored pile rather than the “hyper” capacity typically associated with HS pile. Consequently, we classify our pile as a “prebored and precast pile,” like systems used in China and Korea. Our study concludes that the strength of the SCM material and the pile tip location significantly influence the pile’s bearing capacity in clay soils. These findings highlight the critical impact of soil type on the performance of piles constructed using the HS method. The observed behavior suggests that current design methods for HS pile may overestimate capacity in clay conditions, emphasizing the importance of soil-specific analysis and testing. This research contributes to the understanding of PP pile behavior in clay soils, providing valuable insights for geotechnical engineers. It underscores the need for refined prediction models and design methods specific to these soil conditions, paving the way for more accurate and reliable foundation designs in regions with predominant clay soils.