Surface Migration of Fatty Acid to Improve Sliding Properties of Hypromellose-Based Coatings

Hypromellose (HM) is a cellulose-derived polymer of pharmaceutical grade that forms easily from thin films and coatings. As few studies concern HM-formulated systems, this study focuses on the formulation of HM films by incorporating a fatty acid additive, making it possible to control surface properties such as wetting and slip behavior for pharmaceutical or medical applications. The results show that the addition of a very small amount (from 0.1 to 1% w/w) of fatty acid additive reduces HM film affinity for water and water vapor transmission rate, while film appearance and gloss are rather preserved. Surface properties were probed using wettability measurements, Tapping Mode AFM, ATR-FTIR spectrometry, and friction measurements. Tapping Mode AFM images show that the surface roughness reduces by up to 65%. Wettability results show that the surface energy decreases from 43 to 31 mJ.m−2, whereas surface FTIR spectrometry measurements demonstrate that fatty acid molecules migrate on the surface of the formulated films, the driving force being the microphase separation between the polar HM macromolecules and the hydrophobic additive, leading to the formation of a weak boundary layer with poor cohesion. As a consequence, the surface coefficient of friction significantly reduces from 0.38 to 0.08, and fatty acid molecules thus act as a lubricant, improving the sliding properties of HM-based coatings.