Enhancing Onshore Wind Tower Foundations: A Comprehensive Automated Design Approach

The realm of green energy is in constant flux, drawing considerable attention from stakeholders dedicated to minimizing environmental impact, reducing costs, and developing structures that align with stringent standards. This study introduces an innovative approach aimed at improving onshore wind tower foundation systems, emphasizing both engineering and financial feasibility. The approach involves a comprehensive analysis of design load cases, particularly emphasizing resistance against overturn, while ensuring compliance with Eurocode guidelines. The foundation system is conceptualized as a beam slab with voids filled by soil material. High reduction in concrete quantity is achieved by reaching 30%, while the steel reduction reaches 90%. It is worth mentioning that the total cost is reduced by up to 70%. Furthermore, as a future trend, this study aims to integrate the new foundation system with steel 3D printing technology in the manufacturing process of the wind tower’s structural elements. This integration is expected to enhance the precision and customization of the superstructure-foundation system, thereby improving overall performance and efficiency. The optimized design not only significantly reduces construction costs but also streamlines installation, saving time. Simultaneously, this study enhances the structural behavior of the wind tower foundation by focusing on elements crucial to its efficiency.