Efficiency-Oriented Model Predictive Control: A Novel MPC Strategy to Optimize the Global Process Performance

Existing control strategies, such as Real-time Optimization (RTO), Dynamic Real-time Optimization (DRTO), and Economic Model Predictive Control (EMPC) cannot enable optimal operation and control behavior in an optimal fashion. This work proposes a novel control strategy, named the efficiency-oriented model predictive control (MPC), which can fully realize the potential of the optimization margin to improve the global process performance of the whole system. The ideas of optimization margin and optimization efficiency are first proposed to measure the superiority of the control strategy. Our new efficiency-oriented MPC innovatively uses a nested optimization structure to optimize the optimization margin directly online. To realize the computation, a Periodic Approximation technique is proposed, and an Efficiency-Oriented MPC Type I is constructed based on the Periodic Approximation. In order to alleviate the strict constraint of Efficiency-Oriented MPC Type I, the zone-control-based optimization concept is used to construct an Efficiency-Oriented MPC Type II. These two well-designed efficiency-oriented controllers were compared with other control strategies over a Continuous Stirred Tank Reactor (CSTR) application. The simulation results show that the proposed control strategy can generate superior closed-loop process performance, for example, and the Efficiency-Oriented MPC Type I can obtain 7.11% higher profits than those of other control strategies; the effectiveness of the efficiency-oriented MPC was, thereby, demonstrated.