Reuse and Recovery of Water from Industrial Textile Dyeing Effluent Using High-Performance Electrodes Continuous Flow Electrocoagulation Reactor

The dye effluents released from the textile and printing industries contain strong colorants, inorganic salts, and other toxic compounds. The conventional coagulation technique of dye effluent treatment is plagued with issues of low removal rate of color, generation of large quantities of sludge, and toxic end-products. Recently electrocoagulation technique gained immense attention due to its high efficiency. This technique involves the dissolution of the sacrificial anodes to provide an active metal hydroxide as a strong coagulant that destabilizes the pollutants and removes them by precipitation or flocculation. This study is about the efficiency of the electrocoagulation process using titanium coated - aluminum and mild steel electrodes to treat industrial dye wastewater. Effects of parameters such as current density & initial dye concentration were investigated. It was observed that, for the same current density, electrode consumption was higher with TiO2/Al electrode than with mild steel electrode, resulting in more color removal efficiency (CRE) using TiO2/Al electrode. The settling rate of the flocs was higher in the rector having TiO2/Al electrode at the 100 mL with current density (2.5 mL.min-1 to 5.3 mL.min-1), while in the reactor with mild steel electrode, the settling rate was very less. The results showed that dye removal was 95.11% and 92.1% for mild steel and titanium-coated electrodes, respectively. It was observed that 50 % of Aluminum was removed from the treated effluent after the final stage of filtration. Based on the multicriteria analysis to identify the optimum operational parameters to be applied at the field level, it was observed that maximum CRE may be obtained with TiO2/Al electrode and the applied current of 1 Amps with a flow rate of 100 mL.min-1. It can be concluded that electrocoagulation is a highly efficient and the fastest method to treat dye effluents from industries.