A laboratory investigation for assessing the effectiveness of wastewater treatment using flocculation process in building stone processing industry on stone surface quality and abrasive tool wear

In this study, the effect of presence and concentration of two synthetic polymeric flocculants with different charging mechanisms (anionic and cationic) on surface quality and abrasive tool wear in polishing process of building stones was investigated. The polishing tests were performed in laboratory scale on two stone samples (granite and marble). An index, entitled improvement index (I) was defined for evaluating the effectiveness of flocculants on surface quality and abrasive tool wear. The results revealed that flocculation process had a noticeable effect on enhancement of surface quality and reduction of abrasive tool wear for both stone samples. The cationic flocculant was more effective for granite sample and anionic flocculant was more effective for marble sample. The granite particles mainly exhibit negative surface charge while the marble particles have positive surface charge in the pH range of wastewater used for polishing tests. Therefore, charge neutralization mechanism plays a major role in flocculation process of granite and marble samples. It was found that the use of flocculation process for treatment of wastewater in stone processing plants leads to increase of abrasive tool lifespan and more high-quality products.