Scalable Ni12P5-Coated Carbon Cloth Cathode for Lithium–Sulfur Batteries

As a better alternative to lithium-ion batteries (LIBs), lithium–sulfur batteries (LSBs) stand out because of their multi-electron redox reactions and high theoretical specific capacity (1675 mA h g−1). However, the long-term stability of LSBs and their commercialization are significantly compromised by the inherently irreversible transition of soluble lithium polysulfides (LiPS) into solid short-chain S species (Li2S2 and Li2S) and the resulting substantial density change in S. To address these issues, we used activated carbon cloth (ACC) coated with Ni12P5 as a porous, conductive, and scalable sulfur host material for LSBs. ACC has the benefit of high electrical conductivity, high surface area, and a three-dimensional (3D) porous architecture, allowing for ion transport channels and void spaces for the volume expansion of S upon lithiation. Ni12P5 accelerates the breakdown of Li2S to increase the efficiency of active materials and trap soluble polysulfides. The highly effective Ni12P5 electrocatalyst supported on ACC drastically reduced the severity of the LiPS shuttle, affected the abundance of adsorption–diffusion–conversion interfaces, and demonstrated outstanding performance. Our cells achieved near theoretical capacity (>1611 mA h g−1) during initial cycling and superior capacity retention (87%) for >250 cycles following stabilization with a 0.05% decay rate per cycle at 0.2 C.