Lubrication Characteristics of Dry-Gas Seals with Spiral Grooves

To obtain an optimal range of structural parameters for dry-gas seals with good performance, this study employed advanced sensing technology to monitor and analyze the internal flow characteristics of dry-gas seals in real time. Additionally, the validity of the calculation program was verified through experimentation. Using steady-state performance parameters as evaluation indices, a calculation model with lubrication characteristics was developed. The results indicate that when there are 12 grooves, the gas film pressure distribution is uniform and has a high value. At pressures greater than 2 MPa, the opening force, leakage, and gas film stiffness change significantly due to enhanced dynamic pressure effects with high-pressure differences, which reduces the local contact forces and frictional forces. At a constant speed, decreasing the gas film thickness increases the pressure difference while increasing both the opening force and film stiffness; however, at higher rotational speeds where the gas flow becomes non-uniform, the stability of the gas film is affected, leading to increased frictional forces. When there are between 10 and 16 grooves with depths ranging from 5.0 to 6.0 μm, dynamic pressure effects caused by pressure gradients become apparent, resulting in good dry-gas sealing performance being achieved. This research provides a theoretical reference for optimizing the design of dry-gas seals, as well as their steady-state seal performance.