High-Temperature Heat Pumps for Electrification and Cost-Effective Decarbonization in the Tissue Paper Industry

The pulp and paper industry is under increasing pressure to reduce its energy consumption and carbon footprint. This study examines the feasibility of integrating high-temperature heat pumps (HTHP) into tissue paper production to enhance energy efficiency and decarbonization. Focusing on the energy-intensive drying process, the study uses data from a typical tissue paper mill to simulate and optimize an HTHP system producing four tons per hour of nine-bar saturated steam. It also addresses necessary modifications for HTHP integration applicable across the sector. Various refrigerants were analyzed, achieving a maximum coefficient of performance (COP) of 2.01. Results showed that HTHP can reduce energy consumption and emissions by up to 17% and 40%, respectively, based on the European electricity mix. Although steam production costs increase by 55% compared to fossil fuel-based systems, HTHP is more cost-effective than direct electric resistance heating, which raises costs by 196%. With a CO2 price of EUR 100/t, HTHP offers a 12% cost reduction. However, without public funding, capital expenditures may be unsustainable in many regions, though viable in countries with favorable gas and electricity price differentials. The paper underscores the need for advancements in HTHP technology and cost reductions, emphasizing industry adaptation for seamless HTHP integration.