Analysis of glass fiber-reinforced composite leaf springs in a light commercial vehicle

Leaf springs are designed to bear loads as well as shocks in automotive vehicles. Two leaves of glass fiber-reinforced composites (GFRCs) of various shapes sandwiched between steel plates were analyzed for application in a minitruck. Computer-aided engineering analysis was performed for five different types of GFRC material leaf springs: flat leaf, flat and parabolic leaf, both parabolic leaf, both parabolic leaf springs with aluminium alloy bushes at the eye-end and spring steel multi-leaf springs. A silencer pad was used in the parabolic leaf spring to reduce delamination and vibration at contact points of the mating leaf. The various shapes and combinations of leaves provided varying parameters, namely, the deformation, maximum equivalent strain, maximum equivalent stress and fatigue life. The CAE results showed that compared with the other combinations, the flat leaf and parabolic leaf combinations provided the maximum equivalent strain, maximum equivalent stress and fatigue life.