Characterization of damage behavior and failure mechanisms of the bonded‐bolted hybrid three‐bolt joint in composite laminates

Abstract In this paper, the mechanical properties, damage modes, and bolt load distribution of the bonded‐bolted hybrid three‐bolt joint were investigated by a combination of experiments and numerical simulations. Acoustic emission (AE) was used to monitor the tensile process of the connection in real time, and the K‐means clustering algorithm was used to realize the cluster analysis of the damage modes. A numerical simulation model of the tensile process of the joint was established using ABAQUS simulation software. The progressive damage evolution of composite laminates, and adhesive layer was characterized by using the VUMAT subroutine, the B‐K failure criterion, and cohesive element with zero thickness, respectively. The results show that four main damage modes occur in composite laminates during tension: matrix cracking, delamination, fiber pull‐out, and fiber breakage, with corresponding peak frequency ranges of (0–80 kHz), (80–210 kHz), (210–330 kHz), and (330–375 kHz), respectively. The adhesive layer between the laminates mainly exhibits peeling failure because of the secondary bending effect. In the load‐bearing process, the adhesive layer was loaded first and failed, and the bolt loading was delayed. Meanwhile, the results of bolt load distribution showed that the bolts and the adhesive layer at both ends carried greater loads. Highlights Damage modes and damage evolution of the bonded‐bolted hybrid joint in tension were analyzed by combining acoustic emission technology and numerical simulation. The simulation of delamination damage in composite laminates was carried out by inserting zero‐thickness cohesive elements into the laminates, and the delamination damage between the carbon fiber layup and the adjacent glass fiber layup was analyzed. The effect of the inclusion of the adhesive layer on the mechanical properties of the joint and the distribution of the bolt load was analyzed.