Misalignment‐tolerant coupling cell of 2‐D modular WPT system for charging area simplified extension

Abstract 2‐D modular wireless power transfer (WPT) system needs to have stable output when coil misalignment occurs. In order to improve the misalignment tolerance of the system coupling unit, this article proposes a magnetic coupling structure based on the LCC‐S compensation topology by combining a rectangular coil with two sets of mutually orthogonal solenoidal compensation coils. The rectangular coil is used to receive the vertical magnetic flux, and the two sets of compensating coils are used to receive the magnetic flux in the directions of X‐axis and Y‐axis on the horizontal plane, separately. The receiving side of the 2‐D wireless power transmission array cells cascaded half‐bridge rectifiers to connect each group of coils. This arrangement effectively compensates for the voltage drop of the rectangular coil caused by positional offset in any direction, so that the output voltage of the receiving side remains stable. The article firstly establishes the equivalent circuit model of the proposed design and deduces in detail the relationship equations between the output characteristics of the system and each influence factor. Secondly, the magnetic coupling structure is designed by finite element electromagnetic simulation software, and the total equivalent mutual inductance fluctuation of the proposed design is verified to be within 3.9% over the range of 2‐D transmission array cells. Finally, a 150 W experimental platform is built to verify the misaligment‐tolerant of the proposed design in the range of 2‐D transmission array cells. The experimental results show that the output voltage fluctuation of the proposed design within 4.27% at all directional offsets. Moreover, the stable output performance can be obtained in the case of vertical and rotational misalignment.