Design of Rock Support in Low Overburden and Hard Rock Conditions with the use of Rock Mass Classification Systems and Numerical Analyses: a Study Based on the Construction of the Hestnes Railway Tunnel, Norway

Abstract Engineering rock mass classifications are used to describe rock masses and to assist in the design of rock support in hard rock tunneling. In most of the encountered geological- and rock mechanical conditions, from hard and competent rock to poor and fractured rock masses, the application of classification systems has normally resulted in successful and economic designs. However, complex ground conditions as these derived from tunneling in low rock overburden pose several challenges to rock mass classification and support design. In the present study, an analysis of the ground behavior and tunnel stability in a portion with very low rock overburden during the construction of the Hestnes railway tunnel (Norway) was conducted to investigate the performance of the current classification practice for tunnel rock support design. The results have revealed several challenges, which are related to conservative rock mass and rock support assessments due to the lack of consideration of the important stabilizing effect that rock arching has on tunnel stability. It was also found that with the application of an integrated methodology able to combine classification methods with numerical simulations and detailed information of the ground properties and behavior, more optimal designs in the form of rock reinforcement with bolts and shotcrete can be achieved when rock mass quality Q < 1. On this basis, a set of design recommendations was developed for the integration of classification systems with more elaborated engineering design analyses to provide guidance in design optimization for hard rock tunnels subject to low overburden.