Grain boundary-mediated strain response mechanism of AZ31 gradient- structure Mg alloy plate under uniaxial tensile loading

• The AZ31 gradient structure magnesium alloy prepared by HPR has high strength and plasticity. • The research focuses the analysis of grain boundary and strain distribution change in GS during uniaxial tensile. • This analysis provides a new way to improve the mechanical properties of gradient structure Mg-alloy plate. The changes in strain gradient induced by grain boundaries are crucial for enhancing the plasticity of gradient magnesium (Mg) alloys. The change of strain distribution influence by grain boundaries during plastic deformation of the gradient structure was examined. In this paper, the gradient structure AZ31 Mg-alloy plate with the surface fine grain (FG) to the center coarse grain (CG) was fabricated using hard plate rolling (HPR). The microstructure and strain distribution of Mg-alloy with a gradient structure were analyzed by electron backscatter diffraction (EBSD) and Digital image correlation (DIC) during uniaxial tensile. The findings indicate that the gradient structure sample (GS sample) displays a uniform strain distribution during the tensile process. Coarse-grain sample (CG sample) have obvious strain concentration, which leads to premature fracture. Based on EBSD characterization, low-angle grain boundaries (LAGBs) accumulates in the CG during plastic deformation. Orientation of CG tends to the (0001) basal. At the same time, the density of geometrically necessary dislocations (GNDs) inside CG has changed, which improves the Heterogeneous deformation induced (HDI) stress of gradient structure. During the uniaxial tensile, LAGBs accumulates in CG and changes the strain distribution of the gradient structure, which induces the accumulation of GNDs, and hence improving the properties of the GS Mg-alloy. These findings unveil the mechanism of strength-plasticity synergism of GS alloys from a new perspective and offer insights into the application of GS in Mg-alloys.