An analysis of the high-homogeneity preparation, thermo-mechanical deformation and recrystallization behavior of a novel superalloy with γ′ content reaching 73%

A deformed superalloy with γ′ content reaching 73% has been designed by ourselves. In this work, the problems of preparation and deformation caused by the high γ′ phase content were solved by the electron beam smelting layered solidification technique (EBS-LST) and hot extrusion. Initially, the superalloy with low segregation and fine microstructure was prepared by EBS-LST, followed by conducting hot deformation experiments at different temperatures and strain rates. The compression curves are corrected, and the constitutive model, recrystallization models and thermo-mechanical processing maps were established based on the corrected curves, and the recrystallization mechanisms were analyzed by TEM and EBSD. Finally, the suitable hot extrusion parameters were obtained indirectly through the hot processing map, and the designed alloy was hot extruded. The microstructure of the extruded alloy is free of cracks and is characterized by fine equiaxed grains.