3D printing flexible Ga-doped ZnO films for wearable energy harvesting: thermoelectric and piezoelectric nanogenerators

Abstract The 3D printing of energy harvesters using earth-abundant and non-toxic elements promotes energy sustainability and market competitiveness. The semiconducting behavior and non-centrosymmetric wurtzite crystal structure of gallium-doped zinc oxide (GZO) films make them attractive for thermoelectric and piezoelectric nanogenerators. This study investigates the thermal, structural, mechanical, thermoelectric, and piezoelectric properties of 3D-printed GZO nanocomposite films. Thermal analysis demonstrates the stability of the nanocomposite film up to 230 °C, making it suitable for wearable energy harvesters. The crystalline structure of the nanocomposite film aligns with the hexagonal wurtzite structure of ZnO and displays a bulk-like microstructure with a uniform distribution of elements. The presence of Ga 2p, Zn 2p, O 1 s, and C 1 s core levels confirms the development of the nanocomposite film, characterized by a fine granular structure and a conductive domain compared to the neat resin film. The inclusion of GZO nanofillers tailors the stress–strain behavior of the nanocomposite film, enhancing flexibility. The 3D-printed GZO nanocomposite films demonstrate a promising thermoelectric power factor and piezoelectric power densities, along with mechanical flexibility and thermal stability. These advancements hold significant potential for wearable and hybrid energy generation technologies.