Performance comparison between PID and Fuzzy logic controllers for the hardware implementation of traditional high voltage DC-DC boost converter

This research introduces a hardware implementation of DC-DC boost converter designed to elevate the DC voltage generated by renewable sources while effectively regulating it against line and load fluctuations for inverter application. The main objective is to boost the DC link voltage to the level of V_max in the output AC voltage obtained from inverter circuits. This enables the inverters for transformer-less power conversion from DC to AC to reduce magnetic losses, size and weight of the inverter circuits used in the utility application. The proposed converter's topology and switching sequences play a crucial role in enhancing overall performance. Utilizing a Zero Current Switching (ZCS) technique, the converter efficiently recovers stored energy from the magnetics. The proposed converter attained the output voltage of 350 V at its current of 1A from the input voltage of 20 V at its current of 19 A. The ZCS technique and the topology of the converter enhances the efficiency to 92 %. The study employs traditional Proportional-Integral (PI) and Proportional-Integral-Derivative (PID) controllers for effective voltage regulation, analysing time domain specifications. Additionally, a Fuzzy logic controller is introduced as an alternative to PID controllers to compare their performance metrics, evaluating the optimization of the converter's transient and steady-state behaviours. The proposed converter is designed, simulated and their performance metrics are analysed using MATLAB for both with and without controllers. The step-time characteristics of the proposed converter with load resistance of R_L = 500 Ω and an input voltage of V_i = 20 V has been determined and analysed. The PID system attained a rise time of 88.781 ms, an overshoot value of 9.341 %, and a steady-state error of 0.00043. The fuzzy system achieved a low-rise time of 10.624 ms, a low overshoot of 0.55 %, and a steady-state error of 0.0584. The hardware prototype of the proposed converter is implemented with a FPGA based PID and Fuzzy logic controllers for providing better voltage regulation and to improve the performance metrics of the converter. The simulation and experimental findings are contrasted, examined, and confirmed to ensure improved consistency in performance measures.