Thermo-Mechanical Coupling Analysis of Inserts Supporting Run-Flat Tires under Zero-Pressure Conditions

The inserts supporting run-flat tire (ISRFT) is mainly used in military off-road vehicles, which need to maintain high mobility after a blowout. Regulations show that the ISRFT can be driven safely for at least 100 km at a speed of 30 km/h to 40 km/h under zero-pressure conditions. However, the ISRFT generates serious heat during zero-pressure driving, which accelerates the aging of the tire rubber and degrades its performance. In order to study the thermo-mechanical coupling characteristics of the ISRFT, a three-dimensional finite element model verified by bench tests was established. Then, the stress–strain, energy loss and heat generation of the ISRFT were analyzed by the sequential thermo-mechanical coupling method to obtain the steady-state temperature field (SSTF). Finally, four kinds of honeycomb inserts bodies were designed based on the tangent method, and the SSTF of the honeycomb and the original ISRFT were compared. The results indicated that the high-temperature region of the ISRFT is concentrated in the shoulder area. For every 1 km/h increase in velocity, the temperature at the shoulder of the tire increases by approximately 1.6 °C. The SSTF of the honeycomb ISRFT is more uniformly distributed, and the maximum temperature of the shoulder decreases by about 30 °C, but the maximum temperature of the tread increases by about 40 °C. This study provides methodological guidance for investigating the temperature and mechanical characteristics of the ISRFT under zero-pressure conditions.