Machine learning method predicting thermal performance of conformal cooling systems

The incorporation of conformal cooling systems has significantly enhanced the efficiency and quality of injection molding process. While several automated methods have been developed for creating conformal cooling channels in injection molds, the current optimization process for conformal cooling design parameters is hindered by labor-intensive iterative thermal simulation processes and the substantial reliance on empirical human knowledge. This paper presents an innovative machine learning method to assess the thermal performance of conformal cooling systems by employing a combination of a non-linear regression model and a neural network. By employing a logarithmic regression model describing the temperature graph and a neural network predicting the coefficients of the logarithmic regression model, the thermal performance of specified conformal cooling systems can be assessed and predicted precisely. This methodology empowers designers to evaluate the thermal efficiency of conformal cooling systems efficiently and effectively to further optimize the conformal cooling design parameters without relying on tedious manual thermal and fluid simulation processes.