Copper leaching behaviour during oxygen pressure leaching of zinc sulfide concentrate

To optimise copper (Cu) leaching, this study investigated Cu behaviour during a two-stage oxygen pressure leaching process of zinc sulfide concentrate (ZnS). The results indicated that maintaining low temperature, low sulfuric acid (H2SO4) concentration, and low oxygen partial pressure during the first stage of leaching the reduction of ferric iron (Fe3+) by ZnS and the weak leaching of Cu. In the second stage, increasing the temperature, H2SO4 concentration, and oxygen partial pressure enabled efficient Cu leaching while converting iron (Fe) back to Fe3+ and returning it to the first stage. This two-stage process effectively mitigated Fe hydrolysis precipitation, resulting in a small residue yield and preventing Cu incorporation into jarosite. Cyclic validation experiments were conducted under optimum experimental conditions with a residue yield of 36.1%, the dissolution rates of Zn, Cu, and Fe impurity of 98.76%, 91.65%, and 81.05%, and the Zn, Cu, and silver (Ag) contents of leaching residue were 1.61%, 0.17%, and 0.524%, respectively. The primary phases in the leach residue included lead (Pb) sulfate, sulfur, and pyrite. This approach allowed for deep leaching of Zn and Cu as well as achieving efficient Pb and Ag enrichment.