In situ stereomicroscopy chemical and color etching

Abstract In the field of materials analysis, chemical etching continues to play a crucial role in sample preparation, yet its approach is often more empirical. While classical metallographic methods dominate, insufficient understanding of the process creates room for innovation. To improve this situation, the development of new techniques allowing for structure observation during sample preparation is necessary. This is a critical step towards mitigating the influence of stochastic factors, thereby increasing the reliability and predictability of the outcomes. For real-time structural analysis during sample preparation, professional equipment was recently introduced. This contribution aims to verify in situ monitoring of structure during chemical etching using common laboratory equipment and a stereomicroscope with a camera and tablet. The method may encounter limitations due to the magnification and resolution capabilities of the stereomicroscope. Manipulation with a pipette and the risk of lens contamination with etchant can also be challenging. Additionally, etching in deeply dark etchants and ensuring adequate stirring of the etchant can be difficult. Nevertheless, this method offers new possibilities and can be beneficial for certain applications. To achieve a more comprehensive understanding, experiments with various materials and etchants are important to better grasp the limitations and possibilities of this innovative technique.