Fast fracture in toughened glass when impacted randomly by Ice

• The triggering of fracture in glass by ice at a pre-existing flaw was modelled;. • Impact velocity to cause fracture can be predicted when the contact point is offset from a known crack;. • The developed closed-form expressions waive away the need of numerical simulations and coefficient calibrations;. • Model accuracy has been validated experimentally through impact testing. • The developed model give more accurate predictions than conventional methods. Modelling the triggering of fracture at a pre-existing flaw is an evolving method of predicting ultimate failure in glass. This fracture mechanics approach of modelling has been shown to give more reliable predictions than a calibrated probabilistic distribution model (as is commonly adopted) when dealing with hail impact which is highly transient in nature. The dynamic stress intensity factor controlling fast crack growth is sensitive to the complex stress state surrounding the critical flaw. Finite element simulations of localised stresses in 3D could incur high computation cost which is compounded by the need to repeat computations until convergence and to simulate multiple strikes in emulating a storm scenario. In this study, closed-form expressions were developed to waive away the need of any simulations. With hail impact, boundary conditions of the glass panel need not be factored into the modelling, as the highly transient stresses are wave controlled. Input parameters are the thickness and level of prestress in glass; offset of position of strike from the known crack and its depth; and the size, velocity, and temperature of the ice impactor. Results from 40 test scenarios involving 5 offset distances, 3 crack depths, 2 glass thicknesses, and 2 sizes of ice were used to validate the prediction, and to reveal the sensitivity of the outcome of the impact to changes in the impact position relative to the known crack.