Enhancing structural strength and water retention of crosslinked polyacrylamide gel with the T-ZnOw

Crosslinked polyacrylamide gel serves as an effective plugging material, crucial for preventing water/gas channeling in reservoirs and enhancing the swept volume and oil recovery. However, its practical application encounters a significant challenge in maintaining long-term stability of strength and volume, particularly under high temperatures. This study investigates the reinforcement of polyacrylamide gel with three-dimensional (3D) nanomaterials, specifically tetra-needle-like zinc oxide whiskers (T-ZnOw), to enhance its structural stability and bound water content. The stress sweep tests showed that the addition of 0.15 wt% T-ZnOw increased the maximum elastic modulus of the gel to 28.5 Pa, representing a 51.2 % improvement compared to before the addition. After 60 days of high-temperature aging at 130 °C, the T-ZnOw strengthened gel still maintained an elastic modulus of 21.8 Pa. With increasing T-ZnOw concentration, the yield point of the gel increased from 4.74 Pa to 9.57 Pa, the anti-deformation of the gel has significantly increased. The stability test results in high salinity water indicate that at a salinity of 150,000 mg/L, the dehydration rate of the strengthened gel is less than 5 %, with an elastic modulus retention rate exceeding 88 %. Furthermore, thermodynamic testing confirms the enhanced thermal degradation resistance and water retention capacity of the gel. Under reservoir temperature conditions, the T-ZnOw strengthened gel exhibits a weight loss of less than 3 %. Additionally, the inclusion of T-ZnOw results in an increase in the bound water capacity index from 4.65 to 12.28. In conclusion, the integration of T-ZnOw into the polyacrylamide gel network not only enhances its mechanical performance and water retention under high-temperature conditions but also demonstrates superior stability in high-salinity environments. This innovative material shows significant potential for improving oil recovery rates in high-temperature reservoirs and can be applied to other high-temperature underground scenarios such as geothermal development and CO2 utilization and storage.