Enhancing hydrogen production via dry reforming of methane: Optimization of Co and Ni on scandia-ceria-zirconia supports for catalytic efficiency and economic feasibility

The Novel “Scandia-ceria incorporated zirconia” (10ScCeZr) is a well-recognized material in ceramic and solid oxide electrolytes due to stable phases (like cubic ZrO2) and oxide conducting phases (like hexagonal Sc4Zr3O12 phases). The objective of the current study is to introduce 10ScCeZr as support for bearing a proportional ratio of active sites (Ni and Co), investigating catalytic performance in DRM and studying the economic viability with respect to other catalysts. The 10ScCeZr support is used first time where the concentration of ceria is minimal to minimize the risk of oxidation of active sites but achieve the benefit of mobile lattice oxygen along with scandia and zirconia. Upon dispersion of different proportions of Ni and Co over 10ScCeZr, the reducibility pattern, stability of active sites, stability of oxide vacancy, and type of carbon deposit are modified markedly. Upon using 3: 1 Ni and Co over 10ScCeZr, the crystallinity of the catalyst is minimal, and the total concentration of active site and stable active sites doesn’t fluctuate more than 5Ni/10ScCeZr, and active sites are majorly derived by NiO. During the DRM, less inert carbon is deposited over the catalyst (than 5Ni/10ScCeZr). These physiochemical modifications over 3.75Ni1.25Co/10ScCeZr result in the highest 45 % H2 yield at 700 °C and 79 % H2 yield at 800 °C at the end of 300 min. The significant high operational savings due to the 0.44 % increased H2-yield validate the long-term financial benefits upon industrialization of the current catalyst. Now, this catalyst is open for further investigation on promotors’ effect and process optimization for developing a high-performance catalyst with excellent savings in H2-production through DRM.