Relaxation and entropy generation in dewetting thin glassy polymer films trapped far from equilibrium

Abstract Polymers when confined to a dimension comparable to the length scale of polymer chain coils such as thin films, often lead to molecular relaxation processes distinct from their bulk counterpart. Often observed as thermal and mechanical responses such relaxation has been frequently associated with the squeezing of polymer chains having conformations trapped far from thermodynamic equilibrium and subsequently generating processing‐induced molecular recoiling stress. Relaxation in polymer films can be modified by tuning the molecular recoiling stress, which is directly influenced by the preparation conditions of the polymer thin films. Hence a comprehensive understanding of the genesis and relaxation of molecular recoiling stress becomes necessary. Here, we provide insights into the nonequilibrium nature observed in polymer thin films, focusing majorly on the investigations into the molecular recoiling stress using the dewetting technique. The impact of various factors like temperature of dewetting, thickness of films, molecular weight of polymers, and physical aging affecting the relaxation of molecular recoiling stress is discussed. In addition, discussions on the possible mechanisms of relaxation and modification of molecular recoiling stress by varying the spin‐coating speed and addition of plasticizers are also provided. An alternate approach which gives a new perspective into the relaxation of molecular recoiling stress considering the entropy generated during the dewetting of polymer films is also included. The present work is expected to give the reader a comprehensive understanding of the characteristics of molecular recoiling stress relaxation occurring in polymer thin films.