Design and parametrization of TPMS lattice using computational and experimental approach

Abstract Triply periodic minimal surface (TPMS) based lattices are extensively explored as a scaffold design for bone regeneration. TPMS maintains zero mean curvature at each point and offers a large surface area comparable to a trabecular bone. The best four TPMS minimal surfaces (IWP. Neovius, primitive, and F-RD) were selected, designed, and fabricated using acrylonitrile butadiene styrene (ABS) resin through the stereolithography (SLA) technique. The results indicate that small changes in unit cell dimensions do not significantly alter the structure topology, which ensures stress distribution within the lattice remains relatively uniform across different unit cell sizes when the porosity level is constant. The optimal unit cell size (2 to 5 mm) and porosity (70 to 80%) significantly affect the compressive strength and surface area to volume (SA/V) ratio due to a unique arrangement of the internal architecture of each TPMS unit cell. The lattice structure (formed by stacking unit cell) of unit cell size 2.11 mm with 70% porosity exhibited a maximum compressive strength of 39.8 MPa in IWP, followed by Neovius, primitive, and F-RD-based lattice structures. Moreover, the lattice showed more stability under compression force, minimized stress concentration compared to a unit cell, and exhibited distinct deformation patterns at different strain levels during compression.