Reliability Analysis and Structural Optimization of Circuit Board Based on Vibration Mode Analysis and Random Vibration

As the core component of electronic equipment, vibration load has an important effect on the reliability of circuit boards. However, construction machinery has high requirements for construction efficiency and safety performance, and also has high maintenance costs. In this paper, a vibration reliability analysis and structural optimization of the control circuit board of a drilling rig are conducted. First, Failure Mode, Effects and Criticality Analysis (FMECA) and Fault Tree Analysis (FTA) qualitative and quantitative analysis were used to find the weak links in the circuit board. The quantitative and qualitative analysis results of FMECA and FTA show that the critical probability importance values of the chip inductor and TVS diode short circuit are the highest, at 0.249 and 0.173, respectively. They are up to 0.239 higher than those of the other components. Then, according to the analysis results, a precise simplified model is established for the core components, including the weak links, and modal simulations and modal tests are carried out. The key influencing parameters are obtained through comparative analysis and research on natural frequency and frequency response curves. Finally, the position of the stress–strain sensitive source in the real working environment is determined by a dynamic simulation analysis of the random vibration performance of the finite element model. The results can provide an optimization basis for an anti-vibration design of circuit boards.