Flexible Transparent Films of Oriented Silver Nanowires for a Stretchable Strain Sensor

The potential applications of stretchable strain sensors in wearable electronics have garnered significant attention. However, developing susceptible stretchable strain sensors for practical applications still poses a considerable challenge. The present study introduces a stretchable strain sensor that utilizes silver nanowires (AgNWs) embedded into a polydimethylsiloxane (PDMS) substrate. The AgNWs have high flexibility and electrical conductivity. A stretchable AgNW/Pat-PDMS conductive film was prepared by arranging nanowires on the surface of PDMS using a simple rod coating method. Depending on the orientation angle, the overlap area between nanowires varies, resulting in different levels of separation under a given strain. Due to the separation of the nanowire and the change in current path geometry, the variation in strain resistance of the sensor can be primarily attributed to these factors. Therefore, precision in strain regulation can be adjusted by altering the angle θ (0°, 60°, or 90°) of the nanowire. At the same time, the stability of the AgNW/Pattern-PDMS (AgNW/Pat-PDMS) conductive film application was verified by preparing a sandwich structure PDMS/AgNW/Pat-PDMS stretchable strain sensor. The sensor exhibited high sensitivity within the operating sensing range (gauge factor (GF) of 15 within ~120% strain), superior durability (20,000 bending cycles and 5000 stretching cycles), and excellent response toward bending.