Smart IoT SCADA System for Hybrid Power Monitoring in Remote Natural Gas Pipeline Control Stations

A pipeline network is the most efficient and rapid way to transmit natural gas from source to destination. The smooth operation of natural gas pipeline control stations depends on electrical equipment such as data loggers, control systems, surveillance, and communication devices. Besides having a reliable and consistent power source, such control stations must also have cost-effective and intelligent monitoring and control systems. Distributed processes are monitored and controlled using supervisory control and data acquisition (SCADA) technology. This paper presents an Internet of Things (IoT)-based, open-source SCADA architecture designed to monitor a Hybrid Power System (HPS) at a remote natural gas pipeline control station, addressing the limitations of existing proprietary and non-configurable SCADA architectures. The proposed system comprises voltage and current sensors acting as Field Instrumentation Devices for required data collection, an ESP32-WROOM-32E microcontroller that functions as the Remote Terminal Unit (RTU) for processing sensor data, a Blynk IoT-based cloud server functioning as the Master Terminal Unit (MTU) for historical data storage and human–machine interactions (HMI), and a GSM SIM800L module and a local WiFi router for data communication between the RTU and MTU. Considering the remote locations of such control stations and the potential lack of 3G, 4G, or Wi-Fi networks, two configurations that use the GSM SIM800L and a local Wi-Fi router are proposed for hardware integration. The proposed system exhibited a low power consumption of 3.9 W and incurred an overall cost of 40.1 CAD, making it an extremely cost-effective solution for remote natural gas pipeline control stations.