Mitigation of Fracturing Fluid Leak-Off and Subsequent Formation Damage Caused by Coal Fine Invasion in Fractures: An Experimental Study

During the hydraulic fracturing process of coalbed methane (CBM) reservoirs, significant amounts of secondary coal fines are generated due to proppant grinding and crack propagation, which migrate with the fracturing fluid into surrounding fracture systems. To investigate whether coal fines can form plugs to reduce fluid leak-off during the hydraulic fracturing stage, we conducted physical simulation experiments on coal seam plugging and unplugging to demonstrate that coal fines indeed contribute to reducing fluid leak-off during hydraulic fracturing. We also explored the plugging mechanisms of coal fines under different concentrations and particle sizes in fracturing fluids, and revealed the damage law of coal fines of temporary plugging on reservoir permeability. Research results indicate the leak-off volume of fracturing fluids containing coal fines is lower than an order without coal fines, demonstrating a significant effect of coal fines in decreasing fluid leak-off. The temporary plugging rate of coal fines increases with higher concentrations and decreases with larger particle sizes, achieving rates exceeding 90%. The high temporary plugging effect of coal fines results from the superposition of internal and external filter cakes. Under conditions of small particle size and high concentration, the damage to fractures during the fine return process is minimized. Considering the potential damage of coal fines to propping fractures and wellbore, the concentration of coal fines in fracturing fluids should be kept relatively low while ensuring a high temporary plugging effect. Overall, these findings provide crucial insights into optimizing the temporary plugging performance of coal fines during the hydraulic fracturing stage and controlling their behavior during the fracturing fluid flow-back stage, thereby enhancing reservoir fracturing effectiveness and improving CBM production rates.