ResNet diagnosis of rotor faults in oil transfer pumps

To address rotor imbalance and misalignment in oil transfer pumps, an innovative diagnostic framework using Residual Network (ResNet) is proposed. The model incorporates advanced signal processing algorithms and strategic sensor placement to enhance diagnostic efficacy. A fault simulation test rig captured vibration signals from eight key measurement points on the pump. One-dimensional and multi-dimensional signal processing techniques generated comprehensive datasets for training and validating the model. Sensor placement optimization, focusing on the bearing seat's axial direction, inlet flange's vertical direction, and outlet flange's axial direction, increased rotor fault sensitivity. Time-frequency data processed via Short-Time Fourier Transform (STFT) achieved the highest diagnostic accuracy, surpassing 98 %. This study highlights the importance of optimal signal processing and precise sensor placement in improving the accuracy of diagnosing rotor faults in oil transfer pumps, thus enhancing the operational reliability and efficiency of energy transportation systems.

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Publication Details

Journal
Heliyon
Published
2024-08-01
DOI
https://doi.org/10.1016/j.heliyon.2024.e36170
Citations
6
Primary Topic
Engineering Diagnostics and Reliability
Type
article
Field-Weighted Citation Impact
1.62

Funders

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article

ResNet diagnosis of rotor faults in oil transfer pumps

Chuanhan Fan, Runan Hua, Honggang Li, Liang Dong et al.
6 citations
Heliyon
Engineering Diagnostics and Reliability
1.62
article

ResNet diagnosis of rotor faults in oil transfer pumps

Chuanhan Fan, Runan Hua, Honggang Li, Liang Dong, Lei Chen, Cui Dai, Wei-Hua Shi, Zhicai Wu
article en
6 citations

Abstract

To address rotor imbalance and misalignment in oil transfer pumps, an innovative diagnostic framework using Residual Network (ResNet) is proposed. The model incorporates advanced signal processing algorithms and strategic sensor placement to enhance diagnostic efficacy. A fault simulation test rig captured vibration signals from eight key measurement points on the pump. One-dimensional and multi-dimensional signal processing techniques generated comprehensive datasets for training and validating the model. Sensor placement optimization, focusing on the bearing seat's axial direction, inlet flange's vertical direction, and outlet flange's axial direction, increased rotor fault sensitivity. Time-frequency data processed via Short-Time Fourier Transform (STFT) achieved the highest diagnostic accuracy, surpassing 98 %. This study highlights the importance of optimal signal processing and precise sensor placement in improving the accuracy of diagnosing rotor faults in oil transfer pumps, thus enhancing the operational reliability and efficiency of energy transportation systems.

HeliyonVol. 10(16)
Jiangsu University (CN), Wuhan Ship Development & Design Institute (CN)
Six Talent Climax Foundation of Jiangsu, National Natural Science Foundation of China, Priority Academic Program Development of Jiangsu Higher Education Institutions
Openalex Percentile: Top 19%
Engineering Diagnostics and Reliability
1.62
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ResNet diagnosis of rotor faults in oil transfer pumps — Chuanhan Fan, Runan Hua, et al. · Heliyon (2024) | TGRS Research Map | TGRS