Case Study Manufacture of Cotton Polo Shirts and Jumpers

Objective: Explore the manufacturing process of tangüis cotton polo shirts and jumpers from a Peruvian textile company to optimize the process and obtain quality products that can compete in the international market. Theoretical Framework: The forecast demand and forecast control, the required and available capacity of workers and machines for the production process, the aggregate planning of the required workforce, the master production program, and the disaggregation of material requirements with the calculation of the corresponding lead-times. Method: Basic and applied hypothetical case study, transversal and exploratory, non-experimental, where the production process of cotton polo shirts and jumpers is simulated in one year considering their seasonality. Results and Discussion: Proposal for the demand estimation, forecast control, the required and available capacity of workers and machines necessary for the production process, the aggregate planning of the required workforce, the master production program, and the disaggregation of materials with the calculation of the corresponding lead-times. Research Implications: Be able to replicate the case in real situations of companies focused on textile manufacturing to determine their real estimations and propose proposals for continuous improvement. Originality/Value: The contribution to the literature of a case study that can be replicated to the reality of companies oriented to textile manufacturing to optimize their processes and contribute with their proposals for continuous improvement.